The energy-saving and environmental protection technological improvements of vulcanizing machines are mainly reflected in the following aspects:
Heat recovery and utilization: A large amount of heat energy is released during the vulcanization process. By adding heat exchange equipment, this heat energy can be used to heat other process fluids or reused, reducing energy consumption. Meanwhile, the equipment is wrapped with highly efficient insulating materials to reduce heat loss.
Rational utilization of water resources: The water pressure three-layer diaphragm vulcanizing machine requires a large amount of water for cooling. The traditional open circulation usage method will lead to waste of water resources and water quality pollution. By adopting a closed water system and equipping it with efficient filtration and circulation equipment, water consumption can be effectively reduced and the risk of water quality pollution can be lowered.
Control system optimization: The control of traditional vulcanization equipment often simply adjusts the heating and cooling devices to fixed parameters, and cannot be intelligently regulated according to actual needs. By introducing advanced automatic control systems and integrating temperature, pressure and other sensors, intelligent control of equipment can be achieved. Energy consumption and operating status can be adjusted according to different production needs, thereby achieving the goal of energy conservation.
Reduction in waste gas emissions: The waste gas produced during the vulcanization process contains harmful substances such as ozone and sulfur dioxide, posing a threat to the environment and human health. By adding catalysts to reduce the generation of harmful substances in the exhaust gas and adopting advanced exhaust gas treatment equipment, such as adsorbents and desulfurization devices, the emission of exhaust gas can be effectively reduced.
Noise pollution control: During the operation of the vulcanizing machine, considerable noise is generated, which can affect the nearby environment and the health of the staff. By installing sound insulation equipment, such as sound insulation covers and shock absorption devices, the transmission and impact of noise can be effectively reduced.
Wastewater treatment: The cooling water and cleaning solution used in the vulcanization process are prone to contamination by organic solvents, acids, alkalis and other pollutants. By adopting wastewater treatment technologies such as biodegradation and chemical water purification, pollutants in wastewater can be removed to meet environmental protection requirements.
Heating method improvement: Traditional flat vulcanizing machines mostly use electric heating wires and electric heating tubes for heating. The utilization rate of resistance-type heating components is low, and a large amount of heat energy is lost in the air and cannot be fully utilized. The power is high and the heating speed is slow. The internal induction heating system of the flat plate driven by high-frequency induction heating can make the metal heat up by itself, with high energy efficiency utilization rate and energy saving.
Improvement of vulcanization method: The vulcanization method is changed to hot plate, and an integrated vulcanization valve group is adopted, which can reduce energy consumption, save floor space, and make equipment maintenance more convenient.
Action control improvement: The action control has been changed to hydraulic control, making the equipment operation more stable and reliable, the action response faster, and the overall production efficiency of the machine improved.
Improvement of insulation technology: Adopting new insulation technology to further reduce heat loss during the vulcanization process.