The insulation technology of conveyor belt vulcanizing machines is of great significance for improving production efficiency, saving energy and enhancing the working environment. The following is an analysis of the necessity of insulation technology, the drawbacks of traditional insulation methods, and the advantages of new insulation technologies:
The necessity of thermal insulation technology
When the vulcanizing machine is in operation, it generates high temperatures. If no insulation treatment is taken, a large amount of heat will be lost, resulting in a decrease in the working efficiency of the vulcanizing machine and an increase in production costs. At the same time, high temperatures will also have an impact on the workshop environment, causing the workshop temperature to rise. This not only may scald the workers but also affect their work efficiency. Furthermore, from the perspective of energy utilization, not doing insulation will lead to a waste of resources.
The drawbacks of traditional insulation methods
The installation is difficult: The traditional iron sheet insulation method has a complex installation process, requiring a lot of manpower and material resources, and incurs relatively high economic expenditures.
Inconvenient disassembly: The iron sheet insulation is difficult to disassemble, and after disassembly, it cannot be reinstalled and reused, which easily leads to energy waste.
Impact on maintenance: During equipment maintenance, traditional iron sheet insulation is difficult to disassemble, which will waste maintenance time.
Poor applicability: Traditional iron sheet insulation generally cannot be used to insulate irregularly shaped equipment. If insulation is required, separate molds need to be made, which greatly increases the cost.
Poor waterproof performance: The outer layer of traditional iron sheet insulation is waterproof, but the inner layer is not. The inner layer usually uses non-waterproof materials such as rock wool, which is prone to damage the material.
The advantages of the new insulation technology
The new insulation technology usually adopts detachable insulation covers, which have the following advantages:
Low thermal conductivity and excellent heat insulation performance: The detachable insulation cover made of new materials can effectively reduce heat loss.
Easy installation: The detachable insulation cover supports sectional installation, allowing construction to be completed without stopping the machine, ensuring the continuity of production to the greatest extent.
Improving the working environment: After installing the detachable insulation cover, the surface temperature of the vulcanizing machine will be greatly reduced, creating a more comfortable and safe working environment for the workers.
Long service life: The surface stains of the detachable insulation cover are easy to clean and can be reused multiple times, reducing the usage cost.
Customized service: It can be precisely customized according to the shape and size of the vulcanizing machine to ensure a perfect fit with the equipment. Even in areas with limited space and complex structures, it can be easily covered.