The installation points of the split-type conveyor belt vulcanizing machine mainly include the following aspects:
Pre-installation inspection:
Inspection of vulcanizing machine components: Ensure that all components of the vulcanizing machine, such as the frame, heating plate, electrical control box, water pressure pump, water pressure plate, insulation plate, cable, screw, nut, clamping device, high-pressure hose, etc., are complete and without any leakage.
Inspection of auxiliary components: Prepare auxiliary components such as stoppers and high-temperature resistant paper.
Site and power supply preparation: Select a spacious, dry and bright site for installation, and ensure that the power supply is easily accessible.
Installation platform setup
On the installation line of the belt conveyor, remove several sets of upper idlers and build an operation platform with square timbers. The platform should be flat and stable, capable of withstanding the weight of the vulcanizing machine and the pressure during operation.
Assembly of vulcanizing machine components
Place the lower frame on the platform at a certain longitudinal Angle (such as a 70° Angle) to the conveyor belt that needs to be bonded.
Place the water pressure plate, the lower insulation plate and the lower heating plate in sequence, and ensure that they are parallel and aligned.
Lay a layer of high-temperature resistant paper flat on the lower heating plate, and place the joint part of the conveyor belt treated by the vulcanization process on the lower heating plate.
Place stoppers on both sides of the conveyor belt and fasten them with clamping devices. The spacing of the stoppers should be the same as the width of the conveyor belt.
Lay high-temperature resistant paper flat on the surface of the conveyor belt, place the upper heating plate, and put the heat insulation plate on the upper heating plate.
Place the frame on the heat insulation board and align it with the lower frame. Install the screws, washers and nuts, and use a ratchet wrench to tighten the nuts evenly.
Electrical and hydraulic connection
Connect the upper and lower heating plates to the electrical control box with secondary cables, and connect the primary cable to the power supply.
Connect the water pressure plate and the water pressure pump with a high-pressure hose.
Vulcanizing machine commissioning and inspection
Before connecting the power supply, check again whether all connections are firm and whether there is any loosening or leakage.
Start the electrical control box, conduct low-pressure preheating, and check whether the heating plate is heating up normally.
Use the pressure test pump to inject water into the water pressure plate and check whether the water pressure system is working properly and if there is any leakage.
Safety precautions:
During the installation and commissioning process, safety operation procedures should be strictly followed and protective equipment should be worn properly.
Ensure that there are no flammable or explosive items in the operation area to prevent fire or explosion accidents.
During the vulcanization process, the operating status of the vulcanizing machine should be closely monitored. If any abnormality is found, the machine should be stopped immediately for inspection.