The portable design of the light conveyor belt vulcanizing machine is mainly reflected in the following aspects:
Structural design
Modularization and compactness: The light-duty conveyor belt vulcanizing machine adopts a modular design, integrating the main mechanical structure, heating structure, hot plate structure, temperature control system and other key components into an integrated design, making the overall structure more compact and facilitating disassembly, assembly and portability. For instance, the hot plate adopts a split design, and the heating aluminum plate is made of lightweight and high-strength aluminum alloy, which not only reduces the weight but also enhances the heating efficiency.
Adjustable lifting device: To facilitate vulcanization operations at different locations on site, a portable adjustable lifting device has been designed. This device, through the coordination of components such as the support plate, the bottom beam of the idler frame, and the lifting assembly, can achieve the functions of forward and backward adjustment, left and right adjustment, and inclination Angle adjustment of the support plate, thereby enabling vulcanization processing at various positions of the conveyor belt without the assistance of cranes, reducing maintenance costs and improving maintenance efficiency.
Material selection
Application of lightweight materials: In the material selection of key components such as frames and hot plates, lightweight and high-strength aluminum alloy materials are given priority. Compared with traditional steel structures, aluminum alloy materials significantly reduce the weight of equipment while ensuring sufficient strength and pressure-bearing capacity. For instance, the entire machine adopts aluminum alloy pressure-bearing beams and steel bolts, meeting the requirements of lightweight and pressure-bearing vulcanization. The weight of a single machine is about 30% lighter than that of a common vulcanizing machine.
High-strength aviation aluminum plate: The hot plate is made of high-strength aviation aluminum plate, which has the advantages of light weight, good thermal conductivity and excellent flexibility. It reduces the volume and mass of the hot plate by 50%, speeds up the temperature rise while lowering energy consumption. Moreover, after the temperature rises during vulcanization, the flexibility of the hot plate is better, and its fit with the conveyor belt is higher, thereby improving the vulcanization quality.
Design of Temperature Control system
Fully automatic precision control: The temperature control system adopts a fully automatic electrical control system, equipped with precision digital display instruments and indicator lights, which can visually display parameters such as temperature and time during the vulcanization process. Operators can achieve fully automatic control of the entire vulcanization process by presetting the vulcanization time and temperature, without the need for frequent manual intervention, which improves the accuracy and consistency of vulcanization.
Adapt to harsh environments: The temperature control system adopts a vertical double-layer waterproof process, which can adapt to the operation of the portable conveyor belt joint electric vulcanizing machine in adverse external weather conditions such as sandstorms, heavy rain, and scorching sun. Meanwhile, it is equipped with protective automatic switches against overload, short circuit and leakage to ensure that the equipment can operate safely and reliably in various environments.
Operation and maintenance design
Humanized operation interface: The equipment design emphasizes humanization, with a simple and easy-to-understand operation interface. Even personnel without professional experience can quickly get started. For instance, the completion of the operation is indicated by the police light, which enables the operator to promptly understand the progress of vulcanization.
Easy to maintain and service: The structural design takes into account the convenience of maintenance and service. For instance, components such as the heating plate and insulation layer adopt a three-in-one structure, which is convenient for installation and disassembly. Meanwhile, maintenance measures such as regular inspection of the heating plate and temperature control system, keeping the equipment clean, and regular lubrication of moving parts are relatively simple and easy to implement, reducing the maintenance cost and difficulty of the equipment.