The safety and protection mechanism of the conveyor belt vulcanizing machine mainly focuses on the operation of the equipment, the safety of the operators and the guarantee of vulcanization quality, as follows:
Temperature and pressure control protection:
Over-temperature protection: The vulcanizing machine is equipped with over-temperature alarm and automatic power-off protection functions. When the temperature exceeds the safe range, the system will automatically cut off the heating power supply to prevent equipment damage or safety accidents.
Pressure monitoring and regulation: Precisely control the vulcanization pressure through the hydraulic system to prevent excessive or insufficient pressure from affecting the vulcanization quality or damaging the equipment.
Electrical safety protection
Grounding protection: The main unit and control box must be reliably grounded to prevent electric leakage and electric shock accidents.
Emergency stop device: The vulcanizing machine is equipped with an emergency stop button, which is installed in a position convenient for operation. In an emergency, the power supply can be immediately cut off to stop the operation of the equipment.
Mechanical safety protection
Protective devices: Protective covers or guardrails should be installed in dangerous areas such as rotating parts and transmission parts to prevent operators from coming into contact with them and causing mechanical injuries.
Limit device: Limit switches are set on moving parts such as hydraulic cylinders to prevent equipment damage caused by over-travel operation.
Operating safety specifications:
Operation training: Operators must undergo professional training, master operation skills proficiently, ensure that no damage is caused to the equipment during operation, and at the same time guarantee their own safety.
Regular inspection and maintenance: Regularly conduct safety inspections and maintenance on the vulcanizing machine, including checking the hydraulic oil level, electrical circuits, and the flatness of the heating plate, to ensure that the equipment is in good condition.
Environmental and Material Safety
Fire and explosion prevention: When transporting flammable materials (such as sulfur), a no-fire zone should be set up around the vulcanizing machine, and explosion-proof equipment should be installed to prevent fire or explosion accidents.
Dust control: For materials that are prone to generating dust, dust detection and dust suppression devices should be installed to prevent dust accumulation from causing safety accidents.
Vulcanization quality assurance mechanism
Joint inspection: Regularly inspect or monitor the vulcanized joints in real time to ensure that the joint strength meets the requirements and prevent belt breakage accidents caused by joint problems.
Process control: Strictly control process parameters such as vulcanization temperature, pressure and time to ensure stable and reliable vulcanization quality.